Modeling a PV system from Chinese production to use in Germany

Installed capacity

3 kWp single-silicon slanted-roof system

Lifetime and functional unit

25 years; 1 kWh generated over the lifetime

Production and use

Chinese production scenario → use in Berlin, Germany

Software and method

openLCA 2.5.0 · EF 3.1

Backgrounds

HiQLCD cut-off + ecoinvent 3.11 cut-off

Technician installing photovoltaic panels
Case Overview

An internal modeling study by GreenDelta combines HiQLCD and ecoinvent for a rooftop PV system produced in China and used in Germany. The case shows how regional data connect and why technology matching and inventory conversions matter when interpreting results.

Case at a glance

One system, two regions, one electricity reference

This page summarizes the modeling study in the 2025 report. Quantity conversions and end-of-life inventories contain unresolved issues; numerical results below are quoted from that report, not recalculated or presented as a verified product footprint.

Study scope

Connecting production, transport, generation and end of life

The study includes PV modules, mounting structures, an inverter and junction boxes, using a 3 kWp rooftop system as its reference. The boundary extends from materials and manufacturing through transport, installation, 25 years of generation, dismantling and end-of-life treatment. Generation assumptions relate to German conditions. Results are expressed per 1 kWh generated over the lifetime, not per 1 kWp of installed capacity.

Production is situated in China. The report selects Shanxi records where available and national records otherwise; this does not mean that every component is represented by measured Shanxi data. Transport runs through Shanghai and Rotterdam to Berlin, with subsequent activities represented using relevant European or German backgrounds.

Data in the model

Combine backgrounds by lifecycle stage

HiQLCD represents production of the PV modules and associated components, road freight in China and sea transport to Rotterdam. Ecoinvent 3.11 represents freight from Rotterdam to Berlin, installation, use and end of life. System size and component quantities start from an ecoinvent rooftop-installation inventory and are adapted to the reference units of the selected HiQLCD records.

Inverter scaling, mounting conversion and the electrical-installation substitution are modeling choices; matching names and units does not establish equivalent technology or scope.

Model inputTreatment in the combined model
PV modulesChinese module record linked at 3000 Wp
Mounting structureArea-to-kg conversion and a Shanxi record
InverterLarger string-inverter record scaled linearly to a cumulative 6 kWp demand
Electrical installation5.66 junction boxes substitute for the original aggregated electrical-installation item
Study results

Modules and mounting dominate the reported climate result

The combined model reports a climate result of 0.0344 kg CO₂-eq/kWh, equivalent to 34.4 g CO₂-eq/kWh. Figure 5 attributes 70.40% to single-silicon modules and 22.80% to mounting structures. Within this model, checking module and mounting technology and quantities is more informative about the main contributions than focusing only on installation electricity.

Source: report p. 23, Figure 5. Selected background contributions do not sum to 100%. The HiQLCD system-process inventories used are aggregated, so internal material contributions cannot be inferred from this result.

Climate contributors in the combined model (%)
Single-silicon modules
70.40%
Mounting system
22.80%
Inverter
2.93%
Junction box
1.74%
Reported climate contributorShare of combined-model total
Single-silicon modules70.40%
Mounting system22.80%
Inverter2.93%
Junction box1.74%
Configuration comparison

Two configurations reveal differences and matching requirements

The report also builds an ecoinvent-only model, using the listed global-market records for component supply. Its climate result is 0.112 kg CO₂-eq/kWh. However, mineral and metal resource use and water use are higher in the combined model, so climate alone does not establish overall environmental superiority.

Source: report Tables 12 and 14. Geography, technology scale, efficiency, unit conversions and electrical-installation scope also change. This is not a controlled comparison changing only database brand, nor evidence that Chinese data are generally unavailable in ecoinvent.

Climate change by background configuration (kg CO₂-eq per kWh)
HiQLCD + ecoinvent
0.0344
ecoinvent-only
0.112
IndicatorHiQLCD + ecoinventecoinvent-onlyUnit per kWh
Climate change0.03440.112kg CO₂-eq
Mineral and metal resources2.31 × 10⁻⁵2.37 × 10⁻⁶kg Sb-eq
Water use0.2300.128m³ world-eq deprived
Methods & limitations

Check quantity conversions and scope before reuse

The report proxies a residential inverter with a larger string-inverter record and substitutes junction boxes for an electrical-installation item that also includes cabling and connectors. Explicit transport masses cover modules and mounting structures, while end-of-life treatment is simplified to major materials and electricity. These choices limit direct comparability between the configurations.

The report’s mounting area-to-mass expression does not match its stated result, and the relationship between module transport/end-of-life mass and the 3 kWp system requires checking. Junction-box end-of-life copper is not calculated using the copper fraction stated in the text. These results can illustrate the modeling approach and reported findings; product comparisons or external reduction claims require inventory correction, review and recalculation first.

Next steps

Find matched data for your PV system

Specify module technology, rated power, area and mass, mounting type, inverter capacity and replacement assumptions. Add production and use locations, lifetime generation and end-of-life assumptions. These details allow background records to be selected and show which processes can be connected directly and which require conversion or additional data.

Source: Chiara De Grandis, GreenDelta, Case study: modeling the life cycle of a PV system with HiQLCD and ecoinvent databases, version 1.0, 1 September 2025. This page summarizes the source with its limitations; the model has not been recalculated.

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